Aiming to meet the key needs of the copper industry, the company is extensively engaged in the design and production of critical parts and equipment in this field. Among the prominent products manufactured are liners for self-propelled and semi-self-propelled mills, converter machine equipment, and parts used in mining excavation such as nails and nail heads for mining shovels.
The company’s R&D, engineering development, and quality control units have redesigned the geometry of components, raw material compositions, and manufacturing processes with a focus on improving performance and increasing component durability. These measures include:
Optimizing component heat treatment to increase resistance to wear and corrosion.
Developing new and advanced chemical compositions to enhance component mechanical properties and component life.
Redesigning liner geometries to increase efficiency and improve equipment performance in various mines.
These innovations have led to increased component life and reduced maintenance costs for the copper industry and the mining industry. For example:
SAGMill mill liners at the Midok Copper Complex, whose operating record has increased to over 4,000 hours.
SAG Mill mill inlet head liners at the Sarcheshmeh Copper Complex, which have been used multiple times in Phases 1 and 2 of the concentrator; with a record of favorable operating life.
The liners used in the Chadormelou mine, whose operating record has been increased to approximately 2,000,000 tons with optimizations.
The company designs and manufactures its products based on different grinding, heat treatment and chemical analysis characteristics for each mine and specific application. For example:
Self-propelled and semi-self-propelled mill liners are designed and manufactured based on the type of mineral and operating conditions of each mine.
Special heat treatment is performed to increase the hardness and wear resistance of the parts.
The company’s track record shows extensive experience in producing quality parts for the copper industry as well as various other industries. These products in the National Copper Industries of Iran include:
Khatoun Abad Copper
Sarcheshmeh Copper
Miduk Copper
Sungun Copper
The increase in the useful life of the company’s manufactured parts has had a direct impact on increasing the production capacity of mines and reducing operating costs. Due to geometric, material, and heat treatment changes, the company’s products have been able to provide more optimal performance, which ultimately led to improved mine productivity.
Due to technological innovations, high product quality, and increased efficiency of manufactured parts, the company has been able to establish its position in international markets. The company’s export plans and capacities have provided an opportunity to increase foreign exchange earnings and presence in competitive international markets in line with the expansion of global markets.
The company continuously improves its design, production and quality control processes, taking into account the specific needs of each mine. In this regard, by utilizing expert teams and advanced equipment, the goal is to further improve the operational records of the products and meet the needs of large domestic and international mines.
Sepahan Foolad Atashgah Casting Industries Company, with over 30 years of experience in the casting industry, is committed to self-sufficiency by leveraging skilled personnel and experienced managers. The company proudly serves various industries, including steel, copper, mining, cement, and their related sectors, as well as producing cast iron balls required by different industries.
Isfahan – Najafabad – Najafabad Industrial Park 2 – Sanat Square – Doctor Hesabi Blvd – Sub-corner 28
